Budget:
$1200 jeep
$700 mechanical= exhaust 350, battery 80, wiring, hoses, and filters 220, fluids 50
$300 paint= sandpaper, primer, body paint, engine paint, chassis paint, hardware paint
Price of jeep including parts: $2200.
Also I will need to support my shop:
$500 tooling= air compressor $300, paint gun $100 hose and water trap 30$, misc paint gear 70$
Putting project to roughly $2700 total
This project has an aggressive schedule of a jeep trip towards the end of April. Meaning that 2 months lies between now and then.
I am basically allocating a month for mechanical work and a month for painting. Here is the schedule in piecemeal fashion. The ###### is the end of a week with the date the above tasks will be completed by above it:
Fit body to frame
Fit battery cage to body
Take off body.
Remove fuel tank/lines
Weld Mounts:
body
rollcage
clutch
front leaf spring shackles
front suspension
Modify headers to allow spark plug access.
2/15/2009
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Pressure wash entire frame
Chassis Mechanical:
Transmission:
Replace components in the shift lever housing (poppet balls, springs, gasket)
Flush with diesel, dump fluids.
Transfer Case:
Dump Fluids
Front Differential:
Dump Fluids
Rear Differential:
Dump Fluids
Torque all bolts on chassis
2/22/2009
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Prep chassis for painting.
Chassis Paint:
Engine
Valve Covers
Transmission
Headers
Transfer case
Axles
Fuel tank
Frame
Fan
Radiator
Transmission cross member
Reinstall wiring and replace any "bad" wiring, remove any loose wires
Reroute, reharness wiring
Reroute fuel lines and fuel sending unit wiring
New:
fuel lines,
vacuum hoses,
belts
Silicone Heater/radiator hoses
Electric fuel pump
2/29/2009
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Exhaust System, 2 mufflers, take to exhaust shop.
3/08/2009
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Paint prep...
Paint
Semi gloss olive drab
Semi gloss black
Rollcage
Bumpers
Hardware
Tub
fenders
window frame
3/15/2009
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3/22/2009
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Reassembly of entire jeep body
3/29/2009
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Complete entire jeep assembly.
4/5/2009
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Drive, drive, drive, test, test, test...
Install stereo, lockbox, and other fun gadgetries.
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Jeep Trip April 25-26th Mt Lemmon.